Dispenser line
Dispenser line
The cut piece is distributed to the first free operators down ramp station. Once the operator has removed a piece from the parked position on the down ramp, a new piece will be dispensed on to it, so that there is always a piece ready in the parked position. The sewing table conveyor is synchronized with the sewing machine during the sewing and reverses at high speed to assist turning the product, making it suitable for large products (quilts, bedspreads etc.) When sewing is ready the operator sends the finish product to the folder and packing machine.
Modules
1Long side sewing KA1041
Long side sewing KA1041
Overlock sews both sides of the material continuously. Can be placed as a standalone unit and fed from a roll or in line with carder and multi-needle machine.
See module
2Cut and sewing KA166
Cutting and sewing KA166
This machine is used to pre-sew before feeding into the KA145 binding machine and also to make it easier to manually edge bind quilts and mattresses. For multi-needle quilted and filled material. The material is length measured and then cross sewn and cut off. On each side of the cut there will be a chain stitch seam. Should be positioned after a long side sewing KA1041.
3Distribution conveyor
Distribution conveyor
The cut piece is distributed to the first free operator down ramp station by the infeed conveyor.
4Sewing table KA115
Sewing table KA115
The conveyor is synchronized with the sewing machine during sewing and reverses at high speed to assist turning the product, suitable for large products (quilts, bedspreads etc.) Will increase production and helps reduce the risk for repetitive injury.
The sewing table can be equipped with different types of sewing heads. It can be incorporated inline in a dispenser, folding or inspection system. A good skilled operator can sew a product size: 200cm x 200 cm in approx. 45 seconds. Max size on products: 240cm x 260cm.
5Conveyor system to folder
Conveyor system to folder
When sewing is ready, the operator sends the finish product to the folder and packing machine.
6Complete folding system for quilts
Complete folding system for quilts KA133
This machine first folds the quilt lengthwise and then crosswise; the finished product is then fed through a filling unit and into a bag. The folder can be used in semi-automatic mode (manual loading) or fully automatic mode in a production line.
7Filling unit adjustable KA1092
Filling unit, adjustable KA1092
This machine is used to pack pillows and quilts in plastic bags. Preselection of width and adjustable gap height.
